With K2S, customers of KBB can benefit from fixed prices on exchange units, offering easy budget planning for emergency and scheduled repairs.
As well as enabling companies to manage their supply chains responsibly and sustainable, K2S positions KBB as a trusted business partner – ensuring that ship owners and operators, backed by a a two-year liability for shortages and deficiencies, have access to the most up-to-date parts wherever and whenever they need them.
Highlights
The K2S program offers several key benefits
MINIMIZED DOWNTIME
The programme is designed as a “plug-and-play-solution”
WARRANTY AS NEW
Supplied units are provided with the same warranty as newly produced units
REDUCED COST
Exchange units is supplied with a significantly lower price compared to a new unit
FAST DELIVERY TIME
Most units are in stock ready for delivery
NO TRAINING NEEDED
The cartridge design allows for installation without training
ECO FRIENDLY
Parts are reused when safe without compromising the high quality
“The collaboration between TORM and PJ Diesel Engineering really show us the benefits of skills and experience as well as the importance of 24/7 support, access and availability – based on fixed prices.”
The K2S program is designed to reuse parts when safe and when the high quality is not compromised
Cut cost and get faster delivery time by returning the used unit back to us in four easy steps.
The cartridge is a real ‘plug and play’ solution as there is no need for the vessel to be drydocked or the engine or turbocharger brought ashore for cleaning and balancing. It includes the turbocharger’s core components, including the bearing housing, the rotor, and all bearing systems. The nozzle ring and diffuser are not typically included but can be on request.
Customers are initially charged the swap unit’s full price, and a 30% deposit is refunded if the old unit is returned within 60 days. The swap units include new or reconditioned parts protected under a two-year guarantee.
Supported products
By using K2S, ship owners can get the best of both worlds; rapid and reasonably priced access to manufacturer-assured components.
HPR-SERIES
HPR 3000 HPR 4000 HPR 5000 HPR 6000
ST-SERIES
ST3 ST4 ST5 ST6
The service is currently available for the most widely used specifications of KBB’s HPR series of turbochargers – single-stage, high-pressure turbochargers for medium-speed engines with a power output of 500-3,000kW – as well as the ST series for engines up to 6,000kW. These units are applied in the marine market on Wärtsilä, Hyundai Himsen, Yanmar, and MaK engines.
Exhaust-gas turbochargers from KBB supplied by PJ Diesel Engineering A/S
Whether individual exhaust-gas turbocharger design, in-house manufacturing made in Germany, or KBB’s full range of services with its far-reaching service network: we stick to our word.
We strive to make you stronger: convincing you with exhaust-gas turbochargers for medium-speed and high-speed diesel, gas, and dual-fuel engines in the output range between 500 kW and 5,000 kW.
An important development
The swap programme is an important development for KBB, driven both by the company’s recent development as well as the evolving needs of its customers. Over the past decade KBB’s business has grown rapidly, both in the number of new units on the market and the demand on its service functions.
The swap programme is an important development for KBB, driven both by the company’s recent development as well as the evolving needs of its customers. Over the past decade KBB’s business has grown rapidly, both in the number of new units on the market and the demand on its service functions.
This trend reflects the increasing uptake of KBB turbochargers as well as developments in the markets KBB serves. For example, the company’s products now cover more than 1,100 engine types and applications, compared to around 600 in 2013. This has led to a 20.5% increase in the number of different stock parts the company needs.
The growth has been accompanied by a corresponding increase in the complexity of KBB’s service operation and the challenge of making the right parts available to customers at the right time. The review that accompanied the development of K2S will ensure that KBB’s service programme can accommodate recent and future growth.
Ship operators have traditionally faced a dilemma when dealing with turbocharger breakdowns. A complete overhaul requires the turbocharger to be re-balanced in a workshop, with time off hire for the vessel. Even when parts could be replaced on board, the availability of parts and engineering capability mean that it can take longer than anticipated to get a turbocharger back into service. Meanwhile re-engineered or third-party parts may be more accessible but could invalidate any warranty and add another element of uncertainty to operations.
By using K2S, ship owners can get the best of both worlds; rapid and reasonably priced access to manufacturer-assured components. As KBB and its service partners are responsible for all warranties and liabilities, a strong cooperation is assured and a joint, condition-based service programme can be implemented – optimising scheduled maintenance and emergency response, enabling good value repairs and competitive total cost of ownership as well as ensuring that units in service are of the newest standard.
Let’s work together
PJ Diesel Engineering A/S was founded in 1979 in Copenhagen, Denmark. Today, the company is still family-owned and has evolved into Northern Europe’s leading partner for repair and reconditioning of key components for large diesel engines and turbines. The company’s operating principle is the same today as when it was founded – reuse, reduce, and recycle.